Conveying Solutions

Conveying Solutions

Live Roller Belting (LRB)

Live Roller Systems are used in most distribution centers and manufacturing plants around the world. Most of these systems use some kind of belting to drive the gravity rollers on a “Live Roller System”. Accurate Industrial carries many of the spec’s used on OEM equipment such as Dematic, Intelligrated, Hytrol, TGW and many more. Call us today if you have any live roller belt questions.

Live Roller drive options

There are many ways Live Roller Systems can be powered, below are the most popular ways.

  • Belt Driven
  • Round Belt (O-Ring)
  • Chain & Sprocket
  • Driver Pad
  • Motorized Pulley

What is a Live Roller System

A Live Roller System is a powered roller conveyor used to move packaged and palletized goods down a line. They are commonly found in many different industries and applications, including warehousing, manufacturing, and beverage distribution. These powered rollers are a durable solution for medium-to large-size packaged product.

Live Roller Systems can be powered by v-belts, flat conveyor belts, chain, round belts or motorized pulley’s. In belted powered systems, friction between the belt and roller causes the roller to turn when the belt is driven.

Types of Live Roller Belting (LRB)

LRB-45

The blue Nitta (LVR-60 45mm) is the OEM belt used on most Dematic system in distribution centers however this material is proprietary to Dematic.

Accurate Industrial offers several upgraded versions of this belt with quicker lead times and improved performance.

Nitta belt spliced into LRB-45 (Black)

Accurate Industrial Drop-in Alternative Live Roller Belt for Dematic

Advantages

  • Longer run life do to thicker urethane covers
  • More Aramid Cords for Less stretch 
  • Shorter lead times, No dealing with OEM 
  • Runs on current system without any modifications
  • Works with Nitta cutter and press (Both styles will splice in directly with the Blue Nitta belt)

 

LRB2-Red

LRB2-Red is commonly found on TGW live roller systems. 

LRB30-VG

LRB30-VG features a integrally molded v-guide on the bottom side for better trackability on the system.  

Flat Conveyor belting used in Live roller systems

There are many flat conveyor belts that can also be used in live roller applications. Call Accurate Industrial to find the belt you are looking for.

Alternative drive options for Live Roller Conveyor Systems

Driver Pad & Roller Chain

Accurate Industrial stock thousands of feet of driver pad, roller chain and wear strips

Round & Flat Urethane belting

For more info on Round and Flat Urethane belting Click Here

elastic belts

Sprocketed Rollers and Roller Chain

Accurate Industrial can supply custom sprocketed rollers. For more info on sprocketed rollers Click Here

V-Belts and Power Twist Belting

Call us today for pricing on your V-belts and Power Twist belting needs.

Tooling for Live Roller Belting

Finger Cutter for Live Roller Belting

Quality punched fingers are critical to a quality endless splice. Both belt end fingers need to be evenly dimensioned with no deformation at the edge in order to mesh together for the splice, as well as for alignment in the tension direction on the conveyor.

Features and Benefits 

  • • Easy to use single-hand crank punches the belt and re-indexes automatically – no need for extra steps
  • • Blade guard protects operator and assists with release of belt from blade, no exposed blade
  • • Easy to replace durable single blade produces fingers with little to no fraying of cords (We are seen up to 50 cuts before switching blades)

 

To see a video of the finger cutter operation Click Here

Press for Live Roller Belting

When you find yourself in a downtime situation, you want the best quality splice press that completes a splice in the shortest amount of time.

Features and Benefits

  • Splice times as low as 18 minutes from heat up to cool down
  • Intuitive, easy-to-navigate controls
  • Portable and easy to set up for on-site splices completed in a fraction of the time of other presses

 

To see a video of the press operation Click Here

Need help?

For purchasing information and technical questions about our live roller belting or accessories, please contact us. Our experts are available to assist you 24/7/365.